Design of Process Heating Systems		Consultants in Process Heating & Heat Recovery since 1988
		Design of Process Heating Equipment
		Energy sources Considerations
		Environmental Adjustments
		Feasible Industrial Heat Recovery
		CO2 and NOx-reduction in Large Scale

A customised design is always necessary
when establishing a process heating systems.
The economy in these systems are huge, and
consequently you can both loose and gain
substantial amount of money
depending on how you invest
in the detailed and the overall design.

When Ensuring the Best Overall Economy
Design is Always the Keyword !
 

The thing is that designing
process heating systems
comprises more than just the
mandatory engineering skills to do
a prober system lay-outs.
It incorporate also doing
the more difficult qualified choices of
for instance heating methods,
and the choices of relevant
special features in order to achieved
the optimum solution in each particular case.

A good design is to ensure the
very best investment on long terms!
 

An example - you need to make
some major decisions about the
GENERAL HEATING METHOD;
so when should you use heating by means of
water, steam, thermal oil/fluid, electrical heated
and/or by using waste heat recovery features?

Would you just choose the method
that you know already work and then believe
that this will be more or less a good solution?
It would indeed be a more simple operation
for yourself just to take the most obvious
- or you will need to consider
how to deal with a pressurised system
according to e.g. the European code
PED 97/23 CE and hold it up against
for instance a high temperature
thermal oil system
- atmospheric or pressurised - 
and for which you will then need
to deal with a recognised standard
like DIN 4754.
 

All Improvements in Process Heating
can be Efficiencies or Heat Recovery
Represent a Lot of Money Saved !
 

From a economical point of view you might
consider either a small scale or large scale
of WATER HEAT RECOVERY in the design
that will lower the overall cost;
not only operation cost, but considering
the complete pay-back time.

All this you need to evaluate based on
the operation condition specifically
for the actual circumstances
for instance how the operation vary
throughout the week with full load, part loads
and when starting-up or shutting-down
whether it is controlled
or as an emergency procedure.

Naturally maintenance costs
should be minimised,
but how can you more concrete benefit
- and how much precisely -
by choosing low-maintenance
required solutions?

All this need to be considered together,
and this will bring you to the next step
- the choice and design
of components in the system.

These components can be boilers, heaters,
heat exchangers, pumps, valves, armatures,
safeties, instrumentation and control facilities.

For example how to find the most
appropriate parts for pressurised water,
steam or 300°C thermal oil,
considering safety, functionality
and economy.

Some components are very often customised
to the actual task. Typically the systems,
the heat exchangers and the heat recovery
arrangements are tailor-made for each
process heating applications, - but often also
boilers and heaters are often advantageous
to design individually
or special adapted for the task.

 

Demands for high efficiencies
and low environmental side effects
- are increasing these years worldwide
It is advantageous to be one step ahead
in these considerations.

Making all these considerations and
doing the correct choice is extremely important
in order to ensure a good overall economy.
But it is time consuming even for technically
very qualified engineers; there are
a lot of blind alleys along the road
that easily consume a considerable amount
of your valuable time.

Want to do the new technique
- all by yourself or with a qualified partner
to challenge and work on your ideas?

It is important to have a qualified partner
like AB&CO · CONSULT at your side.
We have more than 25 years experiences
in working with industrial
heating applications.

AB&CO · CONSULT also design, calculate
and optimise a lot of important parts for these
process heating system such as boilers,
heater, heat exchanger and
other parts of the process heating system.

"You cannot get this part" is rarely an argument
for not proceeding as long as you
have got the right solution.

 

 

Maybe it is worth considering having
your own products. This is often chosen for different
other reasons than above.

Have Your Own Unique Product
Let us Design for You
Do the Manufacturing Yourself

Design4U !
 

You will then get your own designed
thermal oil heater, steam boiler, steam generator
or heat exchanger - maybe with a better efficiency
or lower emission than you can get elsewhere?
Do  you need extra heat, some additional technical
facilities and features ?

The answer is working with AB&CO · CONSULT.

CONTACT US today - and get way ahead
with a substantial improved economy
on your system and your equipment
- and of course, also based on
good environmental values.

 

REFERENCES
> Some AB&CO Clients <

U.S.A.
GEA (Niro) Inc. Columbia MD
Coil Products Inc. PA

United Kingdom
Hopkinson / Rolls Royce, Huddersfield
Manxx Electricity Ltd. Isle of Man
Spirax Sarco Ltd. Cheltenham
Moody Direct Ltd, Retford
Yorkshire Cleaning Fabrics Ltd, Ovenden

Scotland
North Sea Food Ltd. Aberdeen

Ireland
Bord na Mona Fuels Limited, Co Kildare

Germany / Deutschland
Linde AG, Wiesbaden
BASF AG, Ludwigshafen*
BAYER AG, Leverkusen*
Südzucker AG, Mannheim
Boehm & Voss AG, Hamburg
Hans G. Werner GmbH
Müller Service GmbH
DEK Deutsche Extrakt Kaffee GmbH, Berlin
Nobiskrug GmbH, Rendsburg

Austria / Österreich
Starlinger & Co. GesmbH, Weissenbach
Compacfoam GmbH, Wolkersdorf i.W.

Switzerland / Schweiz / Suisse
Methanol Casale SA., Lugano
CEREX AG, Gümligen
Strahm AG, Lengwill

France
GEA Process Engineering, Cedex
Sterigenics SAS, Anse

Netherlands
FrieslandCampina Kievit B.V., Meppel
CFS (GEA) Bakel B.V.
SanCo Projects, HB Makkum
Wet & Dry Tech. BV
GEA Process Engineering Nederland BV, Deventer

Belgium
BENEO-Orafti S.A., Tienen

Luxembourg
Ceratizit S.a.r.l

Spain / Espana
Lemasa Surolait Sueromancha
Dipser S.L.
Kemia Cientifica S.A.
Industrias Lacteas Asturianas S.A.

Italy / Italia
Lonza (AluSuisse) Italia Plant*
Aseptic Machine Design Srl., Imola

Poland / Polska
GEA Process Engineering S.A.
Poldanor S.A.
Makroterm Sp.
Sondex sp. z.o.o.
Evap-Dry spolka z ograniczona
Borpo S.C, Szczecin
PHP Wieslaw Wawrzyniak, Kalisz
P.P.H.U. GAMA, Siedlce
Hollywood Rental Sp. Z o.o., Sierpc

Hungary
Zip Technologies Ltd.
Aroma Bazis Kft. Csömör-Iparterület

Bulgaria
Agropolychim, Devnya

Romania
Sc Impala Construct Srl, Sibiu

Slovakia
Danisco Slovakia s.r.o. Bratislava
Andritz Slovakia s.r.o. Humenne

Israel
Dor Film Ltd.
HelioFocus Ltd.
Milotan Ltd.
Gat Givat Haim Cooperative Society

Turkey
Camis Elektrik Uretim A.S.
Master Petrol Denizcilik ve Tic. A.S.

Kingdom of Bahrain
Mena Energy, Manama

Saudi Arabia
International Paint Saudi Arabia Ltd, Dammam

Russia
Luk Oil
Intercontact
Federal State Unitary Enterprise

P.R. China
GEA Process Engineering
Dalian Melas
Guangzhou ES Fiber Co. Ltd

Australia
Engineering Supplies (Oceania) Pty, Bella Vista

Hong Kong
TAL Industries Ltd.

Malaysia
Carsten Ranico Sdn Bhd.

Singapore
GEA Process Engineering Pte. Ltd.
SPX Flow Technology Singapore Pte Ltd

Indonesia
PT. Tereos FKS Indonesia, Jakarta
PT. Bakrie Kasei, Cilegon City*
Tetra Pak Indonesia, Jakarta

Vietnam
TAV Limited, Thái Binh
Ind. Proc. Eng., Ho Chi Minh City

South Korea
Samnam Petrochemical, Yeosu*

Republic of South Africa
VWS Envig (Pty) Ltd.
Zinandi Trading, Hillcrest

Egypt
Misr Café Co, West Heliopolis

Uganda
K-Victoria Fishnet Co. Ltd.

Nigeria
Interlinked Technologies PLC

Angola
Kianda Distillery LDA, Luanda

Argentina
SanCor, Dairy Co-operative Group*

Columbia
Enka de Columbia S.A. Medellin

Latvia
SIA Silmas Groupa
Swedwood
Baltic Candles Ltd.
Alistar Europe Ltd., Riga

Estonia
NFS Ltd.

Sweden / Sverige
Qutotec AB, Skellefteå
Hudikswal AB
Recirk AB
JABA Group AB
Allergon AB, Ängelholm
Mora Bryggeri AB, Mora
Spisa Smaker AB, Påarp
Hernö Gin, Härnösand
Barry Callebaut AB; Kågeröd
Sweden Seafood AB, Göteborg
Träakdemien – Mittuniversitetet, Kramfors
Swerea IVF, Mölndal
Stensmedjans Tvätt, Trollhättan
Sacpro AB, Falun
Foodco AB, Arkelstorp
Brygghuset Finn AB, Lund
Björnekulla Food AB, Svalöv
Processor AB, Spånga

Norway / Norge
Swix Sport AS, Lillehammer
Berendsen AS
Dynea AB
Berggren AS
Goodtech
Betong & Entreprenørsenteret AS
Sveiseverkstedet K. G. Karlsson AS
Nordic Isoelementer AS, Biri
Skåland Rør & Industrimontasje AS
Indus Kjemisk Teknisk Fabrikk AS
Fjell Technology Group AS, Straume
Berggren AS, Kongsvinger
Høgskolen i Telemark, Alnabru, Oslo
Microa AS, Tanager
ReSiTec, Kristiansand
Veggli Bakeri og Kafe, Veggli
August olsen Bakeri, Namsos
Furuseth AS, Dal
Den Stolte Hane AS, Nærbø

Finland / Suomi
Sarlin Furnaces, Klaukkala
Bjarne Mara, Vikby
Eco-Wash Nr1 OY AB, VASA

Iceland
AE Vörur ehf, Reykjavik

Greenland / Grønland
Thule Airbase, U.S.A./Greenland
Nuukolit A/S
Greenland Contractors I/S

Faroe Islands / Færøerne
Bakkafrost Packaging P/f, Glyvrar
Demich p/f
P/F Leif Mohr, Tórshavn

Denmark / Danmark
Novo Nordisk A/S, Bagsværd
Novo Nordisk A/S, Måløv*
Novozymes A/S, Kalundborg/Bagsværd/Kbh.
Haldor Topsøe A/S, Lyngby /Frederikssund
Arla Foods amba (Group)
Arla Foods Ingredients, Viby
Danish Crown A.m.b.a. (Group)
F.L. Smidth & Co. A/S, Valby
FLSmidth Airtech A/S
Grundfos A/S, Bjerringbro
Rockwool Inernational A/S, Hedehusene
Danfoss A/S, Industriservice, Nordborg
DONG I/S København
Aalborg Industries A/S; aalborg
Cheminova A/S, Harboøre
Kosan Crisplant A/S
Sanovo Engineering A/S
JENSEN A/S, Rønne
Cabinplant A/S, Haarby
LESNI A/S
Royal Unibrew A/S, Faxe
Jensens Bryghus, Juelsminde
MAN B&W Diesel A/S Frederikshavn
Statoil A/S, Refinery, Kalundborg
Cocio Chocolademælk A/S Esbjerg
Danpo A/S, Farre
O.Kavli A/S, Ringkøbing
Lantmännen - Cerealia A/S, Vejle
DONG Energy Power A/S Fredericia
Siemens Flow Instruments A/S, Nordborg
Haarslev Industries A/S, Søndersø
Valsemøllen A/S, Esbjerg
Valsemøllen A/S, Køge
WTT A/S, Brande
Vitallys A/S
Crown Foods A/S
Babcock & Wilcox Vølund ApS, Esbjerg
Graintec A/S, Vejle
Simatek A/S, Sorø
International Starch Institute A/S, Århus
Skare Foods A/S
Dyrup A/S, Søborg
Industrivarme A/S
Hamlet Protein A/S
RW Energi Danmark A/S
YIT A/S
Thygesen Fabrics A/S
Skjern Papirfabrik A/S
De Danske Gærfabrikker A/S
FH Scandinox A/S, Tarm
PureteQ A/S
Sondex A/S, Sønderborg
Dansk Ingeniør Service A/S
Lokal Energi A/S
Protein- og Oliefabrikken Scanola A/S
KMC, Brande
influx a/s, Vissenbjerg DK
Weiss A/S, Odense
Nederman Danmark A/S, Mariager
Dansk IngeniørService A/S, Stilling
Karup Kartoffelmel
Crocus, Randers
DVS Vandteknik A/S, Slagelse
VitaLys I/S, Esbjerg
Kjeld Bachs Eftf., Struer
Logstor A/S, Løgstør
KKJ Handel & Service, Gørløse
Pebas A/S, Ringkøbing
Hamlet Protein A/S, Horsens
Dan Blends A/S, Ebberup
KUNI Maskinfabrik A/S, Silkeborg
Mira Byggeprodukter A/S, Roskilde
Aasted Micro, Farum
Danish Food Equipment A/S
Bladt Industries A/S
Orkla A/S (Axellus), Ishøj
Esscano Power A/S, Ballerup
Steeper Energy
BioVantage.dk ApS. Copenhagen
Justsen Energiteknik A/S, Brabrand
Rocycle A/S, Brenderup
Lytzen A/S, Herlev
M-Tek. Allerød
SCF Technologies A/S
KSN Industri A/S
Procudan A/S
Fan Milk Int'l A/S
DP Clean Tech Europe A/S
Christian Møllers Eftf. A/S
Xergi A/S
McFlusion, Køge
Weiss A/S, Odense
Process Design A/S, Valby
Biofueltecnology, Hobro
Lillebælt-Værftet, Middelfart
Xellia Pharmaceutical A/S, Copenhagen
Scanola A/S, Århus
Brøndum A/S, Viborg
Propex A/S, Svendborg
KT Food ApS, Fårup
ScanCastor A/S, Jyllinge
Barans Bageriservice ApS, Glostrup
Kjellerup VVS, Kjellerup
Source Technology, Kolding
DC Generation A/S, Århus
Skanderborg Bryghus ApS., Skanderborg
Erhvervsakademiet Lillebælt, Odense
FC. Strømmen A/S, Ishøj
Qubiqa Esbjerg A/S, Esbjerg
Blåhøj El A/S, Brande

Multi-national Companies in Denmark
GEA (Niro), Germany/DK
Siemens AG, Germany/DK
Lantmännen, Sweden /DK
Dupont (Danisco) A/S USA/DK
Arla A.m.ba., Sweden/DK
M.A.N. B&W, Germany /DK
Andritz Sprout A/S, USA/DK
Statoil AS, Norway/DK
Babcock-Wilcox Vølund Ltd. USA/DK
Alfa Laval A/S, Sweden/DK
SPX (Anhydro) A/S, DK/USA
NOV Brandt, Soil Recovery, USA/DK
Hotel Radison Scandinavia, USA/DK
NCC Construction, Sweden/DK
Sundolitt AS, Norway/DK

Public institutions in Denmark
Danmarks National Bank (Central Bank of Denmark)
Danish Technical University (DTU)
Copenhagen University (KU Panum)
Naturvidenskabelige Fakultet (KU)
Scion DTU a/s, Hørsholm
Designskolen, Kolding
Vordingborg Kommune, Vintersbølle
Region Hovedstatens Centralapotek, Herlev

Last update 1/11-16 - O/N 3531